Process Control Monitoring
Industrial Process Control Monitoring Systems
Process control monitoring systems provide continuous measurement of critical process parameters to help improve plant efficiency, product quality, operational safety and environmental performance. By monitoring process gases, dust concentrations, flow rates and combustion conditions in real time, operators can identify inefficiencies, optimise production processes and respond quickly to changing operating conditions.
Across industries such as power generation, waste-to-energy, cement production, biomass combustion and manufacturing, process control monitoring plays a vital role in maintaining stable operations and reducing unplanned downtime. Accurate process measurements allow operators to optimise combustion efficiency, minimise energy consumption, improve product consistency and detect potential equipment issues before they impact production.
CODEL’s range of process control monitoring solutions is designed to deliver reliable, continuous measurements in challenging industrial environments, providing actionable data that supports process optimisation, operational efficiency and long-term plant performance.
Process Control Applications
Dust Collection Systems
- filter performance
- bag failures
- particulate emissions
Waste-to-Energy Plants
- combustion conditions
- process optimisation
- emissions performance
Biomass & Energy Recovery Plants
- fuel quality variability
- combustion stability
- process efficiency
- emissions consistency
Our Range of Process Control Monitors Include:
Gas Emissions Monitors: Track pollutants such as CO, NOx, SO2, and VOCs to ensure compliance and minimize environmental impact.
Dust and Particulate Monitors: Measure particulate emissions to help reduce pollution and maintain air quality.
Early Fire Detectors: Early detection of fires in coal & biomass pulverising mills is essential to avoid catastrophic damage.
Flow Monitors: Optimize operational efficiency by delivering accurate measurements of critical process parameters.
Each monitor is tailored to deliver precise and reliable data, ensuring seamless integration into existing operations.Monitors
Why Is It Important to Use Process Control Monitoring?
Enhanced Productivity: Continuous monitoring and adjustments optimize processes, reduce waste, and improve productivity, leading to cost savings and higher-quality output.
Improved Product Quality: Real-time detection of deviations ensures adherence to quality standards, reducing defective products and maintaining customer satisfaction.
Safety and Compliance: Proactive identification of potential hazards mitigates risks, ensures adherence to safety regulations, and protects the environment.
Reduced Downtime: Predictive monitoring prevents unexpected failures, minimizing disruptions and maximizing uptime.
Energy Efficiency: Monitoring systems ensure operations are energy-efficient, lowering costs and supporting sustainability goals.
Data-Driven Insights: Analysing collected data identifies trends, optimizes processes, and informs strategic decision-making.
By implementing effective process control monitoring, industries can achieve safer, more sustainable, and cost-effective operations.
Why Choose CODEL's Products for Process Control Monitoring?
Cutting-Edge Technology: Employing advanced sensors and analysers for precise and reliable data.
Tailored Solutions: Customizable systems designed to meet unique operational requirements.
Ease of Use: Simple installation and minimal maintenance ensure seamless integration and reduced disruptions.
Real-Time Monitoring: Instant alerts for anomalies enable quick response and prevent costly issues.
Regulatory Compliance: Accurate data collection and detailed reporting help maintain adherence to safety and environmental standards.
Expert Support: Dedicated professionals provide assistance with setup, troubleshooting, and optimization.
Investing in CODEL’s products ensures reliable monitoring, operational efficiency, and a commitment to safety and environmental responsibility.
Our Range of Process Control Monitors Include:
The DCEM2100 is a dual-pass transmissometer configured for the continuous measurement of opacity and dust concentration in flue gases.
CODEL’s unique flow monitors measure the velocity of stack gases using a highly accurate time of flight measurement that is derived from a cross correlation analysis of the infra-red emissions of the turbulent gas.
Gas Flow
The GCEM40 analyser is an in-situ device which is cost-effective, low maintenance and designed both for process control and emissions monitoring.
CO, NOx, SO2, HCl, CH4, CO2 & H2O
The GCEM 50E TUV QAL1 Certified hot/wet extractive multi-channel gas analyser is CODEL’s industry-proven continuous emissions monitor for difficult applications.
CO, NOx, SO2, HCl, CH4, CO2 & H2O
Talk to an expert
Looking to improve process efficiency, reduce downtime or monitor critical process gases? Complete the enquiry form below and one of our engineers will help identify the most suitable monitoring solution for your application.
You can also call: +44(0)1629 814351
