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Tribo Dust Monitor & Wireless Connectivity - UK Carbon Black Manufacturing Plant

Tribo Electric Dust Monitor

The Customer

In 2020, CODEL International Ltd was approached by a prominent UK Carbon Black manufacturer facing challenges with their existing emissions monitoring system. The client sought a more cost-effective and efficient solution for monitoring and reporting emissions from their dust collectors. This case study details the successful installation of a new wireless environmental monitoring system. 

The Solution

The facility implemented the ET301 Dust Monitor and COMTECH360 wireless GSM technology, greatly reducing the environmental department’s time spent on compliance reporting. By integrating each dust monitor with the COMTECH system, upper management can now access status updates, historical data, and alarm conditions of production areas directly from their computers or devices via an online cloud-based dashboard. This advancement allows users to optimize performance and automate data capture for more efficient environmental compliance reporting.

The Result

The site currently operates two ET301 dust monitors integrated with the COMTECH system. The facility plans to expand this setup by “daisy-chaining” two additional dust monitors into the existing control panel. The implementation of the CODEL system has already resulted in a substantial reduction in service agreement costs and enabled the facility to bring emissions monitoring back in-house.

 

Summary of Benefits

Wireless environmental monitoring of any plant size.
Faster environmental compliance reporting for management and a healthier plant environment.
Monitor multi-site operations and multiple ET301 dust monitor installs.
Early warning critical alarm indications.
Bag filter performance monitoring (with predictive bag leak).

EnergyTech 301​ Dust Monitor

The EnergyTech 301 is a low cost dust monitor using well-proven tribo electric technology providing accurate and rapid results. The EnergyTech 301 requires no critical alignment and has no optical surfaces to keep clean. The sensor is easy to install, requiring only a simple probe and is ideal for small duct sizes.

Features & Benefits

  • Direct sensing method, actual particulate concentration.
  • Automated online zero and span checking facility.
  • Integrated calibration function for mg/m3 output.
  • Easy installation with minimal maintenance required.
  • Adaptable, suitable for virtually all dust collectors.
  • Wide range of duct sizes from 250mm to 2m.

Download Case Study

Download this case study as a PDF document.

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